Revision of the cold processing phases to obtain a targeted salt reduction in typical Italian dry-cured ham

Abstract

The objective of the study was to reduce the salt content of typical Italian dry-cured ham by at least 25%, to meet the "reduced salt" claim. Salt reduction needs process adjustments to maintain product safety and quality in the absence of nitrites. A way was to reduce the salt input and to shorten the salting period compared to the conventional process. The cold drying period of reduced salt (RS) hams was extended, to decrease a_w below 0.97 in inner parts and obtain the same safety conditions of control hams (CS). In RS dry-cured hams the salt reduction was accomplished, the generation of biogenic amines was lower than the threshold values generating toxic effects, and color was the same as in the CS ones. However, in RS proteolysis increased, contributing to texture softening. A strengthened salt diffusion from backside rind could contribute to counteract the rise in proteolysis of biceps femoris muscle, depleted of salt during the process of RS hams.

Keywords: Cold processing; Italian dry-cured ham; Proteolysis increase; Salt reduction; a(w) decrease.