No matter your experience level or budget, there is a great ski goggle waiting to be found.Goggles are an essential part of skiing or snowboarding gear to protect your eyes from harsh environmental elements and injury. In the ski goggles manufacturing industry, defects, especially on the lens surface, are unavoidable. However, defect detection and classification by visual inspection in the manufacturing process is very difficult. To overcome this problem, a novel framework based on machine vision is presented, named as the ski goggles lens defect detection, with five high-resolution cameras and custom-made lighting field to achieve a high-quality ski goggles lens image. Next, the defects on the lens of ski goggles are detected by using parallel projection in opposite directions based on adaptive energy analysis. Before being put into the classification system, the defect images are enhanced by an adaptive method based on the high-order singular value decomposition (HOSVD). Finally, dust and five types of defect images are classified into six types, i.e., dust, spotlight (type 1, type 2, type 3), string, and watermark, by using the developed classification algorithm. The defect detection and classification results of the ski goggles lens are compared to the standard quality of the manufacturer. Experiments using 120 ski goggles lens samples collected from the largest manufacturer in Taiwan are conducted to validate the performance of the proposed framework. The accurate defect detection rate is 100% and the classification accuracy rate is 99.3%, while the total running time is short. The results demonstrate that the proposed method is sound and useful for ski goggles lens inspection in industries.
Keywords: HOSVD; adaptive energy analysis; automatic optical inspection; parallel projection in opposite directions; ski goggles lens.