Catastrophic battery failure due to internal short is extremely difficult to detect and mitigate. In order to enable the next-generation lithium-metal batteries, a "fail safe" mechanism for internal short is highly desirable. Here, a novel separator design and approach is introduced to mitigate the effects of an internal short circuit by limiting the self-discharge current to prevent cell temperature rise. A nano-composite Janus separator-with a fully electronically insulating side contacting the anode and a partially electronically conductive (PEC) coating with tunable conductivity contacting the cathode-is implemented to intercept dendrites, control internal short circuit resistance, and slowly drain cell capacity. Galvanostatic cycling experiments demonstrate Li-metal batteries with the Janus separator perform normally before shorting, which then results in a gradual increase of internal self-discharge over >25 cycles due to PEC-mitigated shorting. This is contrasted by a sudden voltage drop and complete failure seen with a single layer separator. Potentiostatic charging abuse tests of Li-metal pouch cells result in dendrites completely penetrating the single-layer separator causing high short circuit current and large cell temperature increase; conversely, negligible current and temperature rise occurs with the Janus separator where post mortem electron microscopy shows the PEC layer successfully intercepts dendrites.
Keywords: battery safety; battery separators; dendrite interception; internal short circuits; lithium metal.
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