Phase change materials (PCMs) store latent heat energy as they melt and release it upon freezing. However, they suffer from chemical instability and poor thermal conductivity, which can be improved by encapsulation. Here, we encapsulated a salt hydrate PCM (Mg(NO3)2·6H2O) within all-silica nanocapsules using a Pickering emulsion template. Electron microscopy analysis demonstrated robust silica-silica (RSS) shell formed inner silica layer of approximately 45 nm thickness, with silica Pickering emulsifiers anchored to the surface. The RSS nanostructured capsules are 300-1000 nm in size and have far superior thermal and chemical stability compared with that of the bulk salt hydrate. Differential scanning calorimetry showed encapsulated PCMs were stable over 500+ melt/freeze cycles (equivalent to 500+ day/night temperature difference) with a latent heat of 112.8 J·g-1. Thermogravimetric analysis displayed their impressive thermal stability, with as little as 37.2% mass loss at 800 °C. Raman spectroscopy proved the presence of salt hydrate within RSS capsules and illustrated the improved chemical stability compared to non-encapsulated Mg(NO3)2·6H2O. Energy capsule behavior compared with the bulk material was also observed at the macroscale with thermal imaging, showing that the melting/freezing behavior of the PCM is confined to the nanocapsule core. The thermal conductivity of the silica shell measured by laser flash thermal conductivity method is 1.4 ± 0.2 W·(m·K)-1, which is around 7 times more than the thermal conductivity of the polymer shell (0.2 W·(m·K)-1). RSS capsules containing PCMs have improved thermal stability and conductivity compared to polymer-based capsules and have good potential for thermoregulation or energy storage applications.
Keywords: Pickering emulsion; capsule; heat storage; salt hydrates; silica shell; thermal energy.