Strategies for arsenic pollution control from copper pyrometallurgy based on the study of arsenic sources, emission pathways and speciation characterization in copper flash smelting systems

Environ Pollut. 2021 Feb 1:270:116203. doi: 10.1016/j.envpol.2020.116203. Epub 2020 Dec 8.

Abstract

Arsenic in copper flash smelting (FS) systems not only affects the quality of products but also poses significant technological and environmental problems. Based on the assessment of arsenic mass partitioning in the FS system, arsenic elimination in off-gassing and tailings is 22%, and most of the arsenic output (69%) is recycled in the FS system. Circulating arsenic, especially arsenic in recycled dust and slag concentrate, is the key reason for high-arsenic-content feed. Dust-type recycled materials (RMs) contribute much more arsenic to the feed than slag-type RMs. Flash smelting furnace electrostatic precipitator (FSF ESP) dust contributes makese the largest contribution to arsenic among the dust-type RMs of mixed dust, especially trivalent arsenic, followed by FSF and flash converting furnace waste heat boiler (FCF WHB) dust, which contributes pentavalent arsenic. FCF WHB dust exhibits a relatively low arsenic content, consisting mainly of As(V)-O. Slag-type recycled materials contribute As(V)-O to the total feed, and As(III) originates from copper concentrates. Considering the arsenic contribution and environmental risk, reducing the recovery of FSF ESP dust can greatly decrease the arsenic grade of FSF feed and volatile As2O3. As one of the main arsenic sources in feed, FSF slag concentrate should be carefully disposed of if separated from feed materials because of its high arsenic-related environmental risk. In contrast, WHB dust and FCF slag are more suitable as RM due to their high copper content and low arsenic risk.

Keywords: Arsenic; Chemical speciation; Flash copper smelting; Mass partitioning; Occurrence mode.

MeSH terms

  • Arsenic* / analysis
  • Copper / analysis
  • Dust
  • Environmental Pollution
  • Metallurgy

Substances

  • Dust
  • Copper
  • Arsenic