Objective: Short fiber reinforced composites (SFRC) require a veneering layer of conventional composite when used as restorations in the oral environment. The current study investigates the toughening effects during the path of a preexisting crack propagating through the bilayer system as it confronts the interface, through the attempted alignment of fibers and matrix-fiber interactions in the SFRC, and the distance it travels in the SFRC.
Methods: Bilayer systems of SFRC and conventional composite were produced with aligned fibers perpendicular to load direction. Single-edge-notched bend (SENB) specimens (25 × 5 × 2.5 mm3) with pre-crack length (a) to width (W) ratios (a/W = 0.2-0.8) were produced and tested in 3-point bending configuration until complete fracture. The specific work of fracture (we) was deduced from calculating the area under the load-displacement curves. Fiber alignment was digitally evaluated from images taken from the top and side planes of the specimen.
Results: The toughness of the bilayer system is optimal when maximum SFRC thickness is used. EWF methods showed toughness and increasing nonessential work of fracture scaling with ligament length. A longer distance is accompanied by a higher distribution of aligned fibers bridging behind the crack wake, reducing crack driving forces at the crack tip.
Significance: SFRC materials provide increasing toughening potential with increasing thickness, and have the ability to be more anisotropic than other composite materials. Clinically, the layer must have a conventional composite cover layer, but which thickness does not affect toughness potential. Therefore the thickness of the conventional composite can be dictated by wear behavior.
Keywords: Dental; Essential work of fracture; Glass fiber; Resin composite; Restorative materials.
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