Low-quality animal by-product streams for the production of PHA-biopolymers: fats, fat/protein-emulsions and materials with high ash content as low-cost feedstocks

Biotechnol Lett. 2021 Mar;43(3):579-587. doi: 10.1007/s10529-020-03065-y. Epub 2020 Dec 26.

Abstract

Objective: The rapid accumulation of crude-oil based plastics in the environment is posing a fundamental threat to the future of mankind. The biodegradable and bio-based polyhydroxyalkanoates (PHAs) can replace conventional plastics, however, their current production costs are not competitive and therefore prohibiting PHAs from fulfilling their potential.

Results: Different low-quality animal by-products, which were separated by thermal hydrolysis into a fat-, fat/protein-emulsion- and mineral-fat-mixture- (material with high ash content) phase, were successfully screened as carbon sources for the production of PHA. Thereby, Ralstonia eutropha Re2058/pCB113 accumulated the short- and medium-chain-length copolymer poly(hydroxybutyrate-co-hydroxyhexanoate) [P(HB-co-HHx)]. Up to 90 wt% PHA per cell dry weight with HHx-contents of 12-26 mol% were produced in shake flask cultivations.

Conclusion: In future, the PHA production cost could be lowered by using the described animal by-product streams as feedstock.

Keywords: Animal by-products; Fat/protein-emulsion; Low-cost feedstocks; Medium-chain-length PHA; P(HB-co-HHx); Ralstonia eutropha.

MeSH terms

  • Animals
  • Bioreactors
  • Cattle
  • Culture Media* / chemistry
  • Culture Media* / metabolism
  • Cupriavidus necator
  • Emulsions
  • Fats* / chemistry
  • Fats* / metabolism
  • Food Industry
  • Industrial Waste
  • Meat
  • Metabolic Engineering
  • Polyhydroxyalkanoates* / analysis
  • Polyhydroxyalkanoates* / chemistry
  • Polyhydroxyalkanoates* / metabolism
  • Proteins* / chemistry
  • Proteins* / metabolism

Substances

  • Culture Media
  • Emulsions
  • Fats
  • Industrial Waste
  • Polyhydroxyalkanoates
  • Proteins