Utilization of low-cost agricultural by-product rice husk for Monascus pigments production via submerged batch-fermentation

J Sci Food Agric. 2022 Apr;102(6):2454-2463. doi: 10.1002/jsfa.11585. Epub 2021 Oct 27.

Abstract

Background: Monascus pigments (MPs) produced by the genus Monascus, have been utilized for more than 2000 years in the food industry. In the present study, by submerged batch-fermentation (SBF), we were able to obtain a mutant strain with a high tolerance of inhibitory compounds generated from rice husk hydrolysate, allowing the production of MPs.

Results: The mutant strain, M. Purpureus M523 with high rice husk hydrolysate tolerance was obtained using the atmospheric and room temperature plasma (ARTP) screening system, producing 39.48 U mL-1 extracellular total MPs (yellow and orange MPs), using non-detoxified rice husk diluted sulfuric acid hydrolysate (RHSAH) as the carbon source in SBF. Extracellular MPs (exMPs) production was enhanced to 72.1 and 80.7 U mL-1 in supplemented SBF (SSBF) and immobilized fermentation (IF) using non-detoxified RHSAH, with productivities of 0.16 and 0.37 U mL-1 h-1 , respectively. In addition, our findings revealed that despite having a high RHSAH tolerance, the mutant strain was unable to degrade phenolic compounds. Furthermore, we discovered that inhibitory compounds, including furfural (Fur) and 5'-hydroxymethyl furfural (5'-HMF), not only inhibit MP biosynthesis, but also regulate the conversion of pigment components.

Conclusion: The low-cost agricultural by-product, rice husk, can serve as an efficient substitute for MP production with high productivity via IF by Monascus spp. © 2021 Society of Chemical Industry.

Keywords: ARTP; Monascus pigment; immobilized fermentation; rice husk hydrolysate; submerged batch-fermentation.

MeSH terms

  • Fermentation
  • Monascus* / genetics
  • Monascus* / metabolism
  • Oryza* / genetics
  • Oryza* / metabolism
  • Pigments, Biological

Substances

  • Pigments, Biological