A novel functionalized graphene oxide (FGO) wrapped with Si-N-containing flame retardant (FR-fGO) was successfully synthesized via a chemical modification process and applied to enhance the thermal stability, fire resistance, and mechanical properties of epoxy resin (EP). Herein, Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy, and transmission electron microscopy were used to explore the structure and morphology of FR-fGO to overcome the fact that the FGO cannot strongly bond with the polymer matrix. With the incorporation of FR-fGO into EP, the thermal stability improved and the total heat release decreased compared with pure EP. Meanwhile, FR-fGO composites significantly reduced the amount of flammable and toxic volatiles. A possible flame-retardant mechanism of FR-fGO was deduced from a theoretical analysis of the chemical bond energy and the experimental results of thermal decomposition: namely, well-dispersed FR-fGO nanosheets constituted a physical barrier, with an Si-N-containing synergy system forming a highly graphitized residual char with an Si-containing cross-linked network. The enhancement in mechanical properties demonstrated that the composites had remarkable compatibility. This study provides a novel modification strategy to improve the dispersion and flame retardance of graphene.
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