Zeolite membranes show great potential for gas and hydrocarbon separations, but high manufacturing cost has been one of the main hurdles in their industrial application. Here we demonstrate a method termed viscosity-confined dry gel conversion (VCDGC) for zeolite hollow fiber membrane fabrication. We demonstrate in detail the VCDGC synthesis of small-pore CHA zeolite membranes. Extensive permeation measurements reveal that dry gel-processed CHA zeolite hollow fiber membranes have excellent gas and hydrocarbon separation characteristics well exceeding or comparable to current membranes. Medium-pore MFI membranes are also fabricated, and their favorable hydrocarbon separation characteristics indicate the versatility and reliability of the VCDGC method.
Keywords: CHA; Gas Separation; Hollow Fiber; MFI; Zeolite Membrane.
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