Optical rangefinders based on Self-Mixing Interferometry are widely described in literature, but not yet on the market as commercial instruments. The main reason is that it is relatively easy to propose new elaboration techniques and get results in controlled conditions, while it is very difficult to develop a reliable instrument. In this paper, we propose a laser distance sensor with improved reliability, realized through a wavelength modulation at a different frequency, able to decorrelate single measurement errors and obtain improvement by averages. A dedicated software is implemented to automatically calculate the modulation pre-emphasis, needed to linearize the wavelength modulation. Finally, data selection algorithms allow to overcome signal fading problems due to the speckle effect. A prototype demonstrates the approach with about 0.1 mm accuracy up to 2 m of distance at 200 measurements per second.
Keywords: distance measurement; laser sensors; optical rangefinder; self-mixing interferometry.