Transparent nanocomposites have attracted considerable attention in many areas including X-ray imaging, wearable electronics, and volumetric display. However, both the transparency and the flexibility were largely jeopardized by the loading content of functional nanoparticles (NPs), posing a major challenge to material engineering. Herein, an ultra-high-loading-ceramic nanocomposite film was fabricated by a blade-coating technique. The film exhibited a high transparency over ∼89% in the whole visible region even with a fluoride-ceramic content up to ∼83 wt %. Based on a real-time investigation on the formation process of the film, the refractive-index difference between the nanoparticles and matrix was identified as the dominating factor to transparency. The transmittance spectra based on Rayleigh scattering theory were simulated to screen both nanoparticle radius and loading content, leading to the discovery of a transparency zone for film making. As a proof-of-concept experiment, the transparent film was used as an X-ray scintillation screen, which exhibited a comparable light yield to that of LYSO owing to the mitigated self-absorption effect. The homemade imager demonstrated a spatial resolution of 122 lp/mm, representing a record resolution of 4.1 μm for laboratory X-ray photography. Our work not only provided an experimental procedure to make high-loading functional films but also demonstrated a theoretical model to guide the search for gradients of transparent composites.
Keywords: Rayleigh scattering; flexible matrix; high-loading nanocomposite; transparent film, X-ray imaging.