To acquire the synergy effects between Sn and Cu for the jointly high Faradaic efficiency and current density, we develop a novel strategy to design the Sn-Cu alloy catalyst via a decorated co-electrodeposition method for CO2 electroreduction to formate. The Sn-Cu alloy shows high formate Faradaic efficiency of 82.3% ± 2.1% and total C1 products Faradaic efficiency of 90.0% ± 2.7% at -1.14 V vs. reversible hydrogen electrode (RHE). The current density and mass activity of formate reach as high as (79.0 ± 0.4) mA cm-2 and (1490.6 ± 7.5) mA mg-1 at -1.14 V vs. RHE. Theoretical calculations suggest that Sn-Cu alloy can obtain high Faradaic efficiency for CO2 electroreduction by suppressing the competitive hydrogen evolution reaction and that the formate formation follows the path of CO2 → HCOO* → HCOOH. The stepped (2 1 1) surface of Sn-Cu alloy is beneficial towards selective formate production.
Keywords: Electrochemical carbon dioxide reduction reaction; Formate; Mass activity; Sn-Cu alloy; Synergy effects.
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