In Situ Synthesis of Cation-Free Zirconia-Supported Zeolite CHA Membranes for Efficient CO2/CH4 Separation

ACS Appl Mater Interfaces. 2023 Apr 5;15(13):16853-16864. doi: 10.1021/acsami.2c21682. Epub 2023 Mar 27.

Abstract

Cation-free zirconosilicate zeolite CHA and thin zirconia-supported membranes were in situ synthesized in a fluoride-free gel for the first time. The usage of the ZrO2/Al2O3 composite support inhibited the transportation of aluminum from the support into zeolite membranes. No fluorite source was used for the synthesis of cation-free zeolite CHA membranes, indicating the green property of the synthesis. The thickness of the membrane was only 1.0 μm. The best cation-free zeolite CHA membrane prepared by the green in situ synthesis displayed a high CO2 permeance of 1.1 × 10-6 mol/(m2 s Pa) and CO2/CH4 selectivity of 79 at 298 K and 0.2 MPa pressure drop for an equimolar CO2/CH4 mixture.

Keywords: CO2 capture; Si-CHA; in situ synthesis; natural gas sweetening; zeolite membranes.