High-voltage (HV) cable systems-particularly those insulated with cross-linked polyethylene (XLPE)-are increasingly deployed in both AC and DC applications due to their excellent electrical and mechanical performance. However, their long-term reliability is challenged by partial discharges (PD), insulation aging, space charge accumulation, and thermal and electrical stresses. This review provides a comprehensive survey of the state-of-the-art technologies and methodologies across several domains critical to the assessment and enhancement of cable reliability. It covers advanced condition monitoring (CM) techniques, including sensor-based PD detection, signal acquisition, and denoising methods. Aging mechanisms under various stressors and lifetime estimation approaches are analyzed, along with fault detection and localization strategies using time-domain, frequency-domain, and hybrid methods. Physics-based and data-driven models for PD behavior and space charge dynamics are discussed, particularly under DC conditions. The article also reviews the application of numerical tools such as FEM for thermal and field stress analysis. A dedicated focus is given to machine learning (ML) and deep learning (DL) models for fault classification and predictive maintenance. Furthermore, standards, testing protocols, and practical issues in sensor deployment and calibration are summarized. The review concludes by evaluating intelligent maintenance approaches-including condition-based and predictive strategies-framed within real-world asset management contexts. The paper aims to bridge theoretical developments with field-level implementation challenges, offering a roadmap for future research and practical deployment in resilient and smart power grids. This review highlights a clear gap in fully integrated AC/DC diagnostic and aging analyses for XLPE cables. We emphasize the need for unified physics-based and ML-driven frameworks to address HVDC space-charge effects and multi-stress degradation. These insights provide concise guidance for advancing reliable and scalable cable assessment.
Keywords: HVDC diagnostics; XLPE insulation aging; condition-based maintenance; high-voltage cable systems; machine learning in fault analysis; partial discharge detection.