Synergistic Effects of Glass and Flax Fibers Reinforced in Fly Ash Geopolymer Matrix

Materials (Basel). 2025 Dec 27;19(1):102. doi: 10.3390/ma19010102.

Abstract

This study compares fly-ash-based geopolymers reinforced with short glass fibers (GF) or flax fibers (FF). Four mixes were produced: reference (FA), 1 wt% GF, 1 wt% FF, and a hybrid (0.5 wt% GF + 0.5 wt% FF). These compositions were cast into prism and cube molds, cured at 75 °C for 24 h, and tested after 28 days. Mechanical testing included compressive strength and three-point bending, phase composition by XRD, and microstructure by optical and SEM microscopy. The GF composite showed the highest compressive strength (mean up to ~28-34 MPa versus ~17 MPa for the reference), while FF gave intermediate values (~11-22 MPa). During bending, the reference achieved the highest flexural strength (~5.5 MPa); fiber-reinforced mixes ranged from ~2.9 to 4.4 MPa. XRD indicated a typical amorphous aluminosilicate gel over crystalline remnants; SEM/optical observations revealed a denser, more compact matrix with fewer voids for GF systems, whereas FF and hybrid mixes exhibited localized porosity and fiber pull-out imprints affecting crack initiation/propagation. Overall, 1 wt% GF effectively enhances compressive performance and matrix densification, while fiber addition at the tested dosages does not improve flexural strength; optimizing fiber content/dispersion and interfacial treatment is recommended.

Keywords: flex fiber; geopolymer; glass fiber; hybrid fibers.