Multiscale Transfer Printing via Shape Memory Polymer with High Adhesion and Modulus Switchability

ACS Appl Mater Interfaces. 2024 May 22;16(20):26824-26832. doi: 10.1021/acsami.4c05828. Epub 2024 May 11.

Abstract

Flexible electronics have gained significant attention as an innovative solution to meet the growing need for information collection from the human body and the environment. However, a critical challenge lies in the need for a transfer printing technique that can fabricate rigid and brittle devices on flexible organic substrates. Here, we develop a multiscale transfer printing technique using an ultraviolet-curable shape memory polymer (SMP) that serves as both the stamp and the receiver substrate. The SMP demonstrates exceptional mechanical performance with toughness at room temperature and remarkable flexibility near its glass transition temperature. The SMP material exhibits an impressive shape recovery ratio and remarkable adhesion switchability. We demonstrate robust transfer printing of diverse objects with different materials and morphologies and in situ transfer of multiscale metallic structures. In addition, the in situ fabricated transparent hyperthermia patches with embedded metal grids are demonstrated, offering potential application in the field of sensors, wearable devices, and electronic skin.

Keywords: flexible electronics; multiscale; shape memory polymer; switchable adhesion; transfer printing.